Material Handling Tyres: driving efficiency in a changing logistics landscape
"The global landscape of factories, warehouses, and logistics facilities has transformed significantly in recent years, pushing us to adapt quickly," says Alessio Bucci, Product Marketing Director Trelleborg Tires. "Tyre manufacturers need to be ready to meet these new demands, providing solutions that are both innovative and practical.".
The disruptions caused by the COVID-19 pandemic prompted companies to rethink their networks, moving closer to consumers to ensure faster deliveries. At the same time, the surge in e-commerce has driven a boom in warehouse construction. These shifts have not only boosted the demand for material handling vehicles but have also highlighted the need for specialized tyres to keep operations running smoothly.
Today durability, wear resistance, and heat tolerance are top priorities, pushing tyre manufacturers to innovate. This includes developing specialized compounds for specific applications and offering non-marking options for facilities that require cleanliness. As demands increase, the industry is constantly adapting to meet growing expectations.
Adapting to changing needs: Trelleborg Tires' XP tyre range
But how exactly are manufacturers effectively overcoming these hurdles?
“Market solutions offered by tyre manufacturers span from all-purpose, versatile options suitable for general use to highly specialized products for specific applications” continues Bucci. “Offering a diverse range of options in terms of intensity and compounds is key to helping operators face daily challenges in different material handling operations”.
With this growing industry’s complexity, Trelleborg Tires has applied its expertise to develop the XP range, designed to provide the right solution for every intensity level.
According to Bucci, “At the lower end, the XP700 is designed for low-intensity material handling operations that typically involve shorter cycle lengths and lower working times.
Moving up the scale, the XP800 caters to medium intensity applications, while the XP900 is suited for higher intensity operations. At the top of the range, the XP1000 is specifically engineered for maximum intensity applications in diverse environments such as large warehouses, where operations are super intensive with machines running continuous cycles, even across three shifts per day. These environments demand equipment that can handle maximum working time and cycle length, preventing overheating and ensuring tyres’ durability. Additionally, during operations and complex maneuvers, stability and top cornering capabilities are crucial, providing superior traction and performance, while also ensuring comfort for the driver.”
Customization to meet specific needs
However, what sets the XP line apart is its vast array of compound options, allowing for customization to meet specific operational needs. "For every application, tyres must be carefully designed and chosen to keep the material handling equipment running and reduce downtime for maintenance, while ensuring safety," Bucci explains.
The XP700, for instance, features a multi-purpose standard black compound, providing excellent performance both outdoor and indoor, with superior wear resistance and low rolling resistance. For facilities where cleanliness is a priority, the XP800 and XP900 come in a white non-marking compound, ensuring no marks on surfaces while maintaining durability and effective heat dissipation.
The XP1000 range provides maximum adaptability, with specialized compounds like a conductive option to prevent electric shocks and a heat-resistant compound for high-temperature conditions. This versatility ensures that operators can maintain efficiency and safety across a variety of environments.
"Minimizing downtime is crucial in today's fast-paced logistics environment," says Bucci. "That's why we developed our Pit Stop Line technology—to give operators an easy way to plan tyre replacements and avoid unexpected stoppages."
The Pit Stop Line technology is simple yet effective: as the tyre wears, a prominent orange band becomes visible, indicating that 100 hours of service life remain. This feature helps operators schedule tyre replacements accurately, reducing waste and avoiding downtime.
The future of Material Handling Tyres
As Bucci looks ahead, he notes that the challenges of the industry also present opportunities for growth and innovation. "Manufacturers must provide advanced solutions to help customers maximize their performance in all working conditions. They need to ensure that their tyres are ready for the next generation of material handling vehicles and the intense work they will undertake."
The transformation of the material handling industry opens new avenues for tyre manufacturers. As logistics operations become more complex, the demand for specialized, high-performance tyres will continue to grow. Players like Trelleborg Tires are not just responding to changes; they are anticipating future needs, ensuring that their products are ready to support evolving logistics demands.
"The future of material handling tyres is not just about meeting today’s challenges, but about shaping what’s next. In this dynamic market, Trelleborg Tires is positioned to lead the way, supporting businesses with cutting-edge tyre solutions that meet the challenges of today while preparing for the demands of tomorrow" concludes Bucci. As logistics evolve, the role of specialized tyres will be more critical than ever in ensuring smooth, efficient operations across industries.